Engineering Services

Impact, Crash and Safety Analysis

FE Solve assists OEMs and their suppliers with comprehensive CAE development services for crash behavior in complete vehicles. In doing so, it integrates local and safety guidelines and consumer tests such as the US and Euro NCAPs and takes them into account during the development process.Requirements include the following:

• Frontal impact: high and low speed
• Side impact: dynamic and quasi static
• Rear impact: high and low speed
• Simulation of crashes under objects
• Roof crush test

When a comparison is required between test and simulation findings, FE Solve focuses on mapping the actual test conditions. Thanks to our expertise, we are able to achieve the best possible results during validation. In this way, we are able to reduce correlations to a necessary minimum.

CAE delivers its greatest benefit at early stages in product development. Starting from the pre-development and conceptual design stages, we offer reliable calculations and analyses which advance development in the right direction.

Automotive crash and impact analysis

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Drop Test for Microwave Oven packaging

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Automotive crash and impact analysis

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Strength and Rigidity Analysis

At FE Solve we examine the tightness of structures and assess precisely what geometry would result in ideal stiffness for a particular product and also explain the sorts of are proper and quite helpful for the product involved.Different factors are considered when setting up the perfect stiffness values: on the one hand, most products need to contain versatility to a particular limit as challenges and vibrations take place when products are consumed.Once products were inflexible, these forces and vibration may cause problems. However, if perhaps a structure attributes inadequate tightness, the structure might collapse a whole lot that the product can never be utilized successfully.We conduct extensive tests of static and vibrant stiffness :

• Static bending / tensile durability
• Static torsion / torsional stiffness
• Local static stiffness
• Stress analysis
• Local dynamic stiffness

We build alternatives for an enhanced geometric design of structures depending on the discovery from such tests. This growth procedure additionally concentrates on light-weight design, as the goal is to attain ideal stiffness with the minimum weight possible. Strength AnalysisThe strength analysis for cyclic loads, basically, operating loads, relies upon operational resistance measurement or fracture mechanics calculation, based on the purpose of the evaluation. An operational stability calculation ascertains, primarily, service life until harm is experienced. Conversely, linear fracture technicians calculations are widely used to figure out the further advancement of damage along with the remaining service life of a component.

Automotive strength and rigidity analysis

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Strength and Bending Analysis for Cantilever Beam

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Automotive strength and rigidity analysis

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Thermal Analysis

FE Solve expertise in thermal analysis and thermal fatigue of various components and assembly. Our thermal analysis services include cooling for electronic enclosures, heat exchangers, electric motors, furnaces, and gas turbine engine components. We are experts in providing cost-effective solution for design and optimization of electronic cooling systems.

• Transient Analysis
• Radiation Analysis
• Heat Transfer Analysis
• Steady State Analysis
• Thermo-Mechanical Analysis
• Creep Analysis
• Conduction Analysis

Structural stability and thermal fatigue for engine

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Structural stability and thermal fatigue for Exhaust System

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Structural stability and thermal fatigue for engine

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Fracture and Fatigue Analysis

Through fatigue analysis our expert FEA engineering consultants can determine the durability of components constructed from just about any material, including: metals, plastics, alloys, composites, rubber, glass, concrete, synthetic materials, and more. We do this under various combinations of conditions including static, dynamic, and thermal loading.We'll help you understand everything you need to know about your design with respect to its durability, fatigue, and fracture tolerances, including the cause of failures, margin of safety, recommended design changes for improvement, recommended inspection intervals, and more.

Fracture & Fatigue For Bearing and Housing

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Fracture Growth Analysis near Bending surface

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Stress and Fatigue for Hinges during dynamic movement

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NVH Analysis

FE Solve specialized in detecting the dynamic structural properties and utilize extensive NVH analyses to optimize all of them.Our technicians perform damped and un-damped vibration evaluation on various vibration techniques to ascertain dynamic structural properties. Energetic habits can indeed be analyzed, envisioned and enhanced depending on natural frequencies and organic reactions in a period and over a particular frequency span.For the vehicle industry, we have specialized on the following calculations in the area of dynamics :
General natural frequencies :

• Torsion
• Vertical bending
• Lateral Bending
• Front-end bending
• Rear parallelogram
• MAC factors

We are also primarily focused on NVH for vehicle industry applications :

NVH for Engines

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NVH for Radiator Fan

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Fracture & Fatigue For Bearing and Housing

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Optimization

FE S Solve caters optimization process which consists of minimal installation space or developments to a structure to lessen susceptibility to weak spots or remove them all collectively. We estimate possible optimization for a design utilizing various numerical procedures. When potential is uncovered, suggestions for upgrades to a component or an assembly group are incorporated into the development process. An offer for a whole new design can be achievable. Our technical engineers operate in close agreement with all sections through all phases of the growth procedure. The element design idea is taken into consideration together with material requirements, performance or boundary circumstances in the manufacturing process.

FE Solve specializes in:

• Topology optimization
• Topography optimization
• Parameter optimization

We specialize in the CAE optimization of the following industries of automobile field:

• Crash performance optimization is making use of a composite structure.
• Weld point optimization
• Reinforcement of local elements
• Bonding surface optimization
• Components in the powertrain
• Body components or general bodies

Weight optimization for BIW

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Structural Optimization of Swing Arm

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Torque Derivation Structural Optimization

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Mold Flow

FE Solve specialized in detecting the dynamic structural properties and utilize extensive NVH analyses to optimize all of them.Our technicians perform damped and un-damped vibration evaluation on various vibration techniques to ascertain dynamic structural properties. Energetic habits can indeed be analyzed, envisioned and enhanced depending on natural frequencies and organic reactions in a period and over a particular frequency span.For the vehicle industry, we have specialized on the following calculations in the area of dynamics :
General natural frequencies :

• Torsion
• Vertical bending
• Lateral Bending
• Front-end bending
• Rear parallelogram
• MAC factors

We are also primarily focused on NVH for vehicle industry applications :

Mold Flow analysis for Instrument Panel

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Mold Flow analysis for Plastic component

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Fracture & Fatigue For Bearing and Housing

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Sheet Metal Forming

FE Solve experienced in Tool Design, Simulation & Optimization and Manufacturing of Sheetmetal Components. We have the state-of-the art simulation capabilities and software to perform formability analysis, spring back verification, forming defect prediction, tool life estimation and process optimization.

Metal Forming Process

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Fracture & Fatigue For Bearing and Housing

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Fracture & Fatigue For Bearing and Housing

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